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The aim of this experiment is to:
1. Focus on the cast iron
zone in the iron-iron carbide system.
2. Get acquainted with the different types
of cast irons, and the differences between them in microstructure,
mechanical & physical properties.
3. Study the different microstructures
of the different types of cast iron.
Generate your Abstract and line of thought
using (some of) the following keywords (use others if possible):
Iron alloys: types, effect of carbon content, Cast iron: types
(malleable, gray, white, nodular), properties, formation, microstructure,
applications.
Discuss the following topics in correct language
and organized flow of ideas within your introduction:
1. Types of iron alloys: steels, cast iron, effect of carbon content
2. Cast iron: types, formation, microstructure, applications, varieties
Include full details: microscope sketch (name), magnification power, etching solution (composition/concentration), heat treatment specifications (temperature/time) if any.
Three specimens are investigated:
Gray cast iron
Nodular cast iron
Malleable cast iron
Common preparation procedures such as grinding and polishing are done,
followed by etching using 3ml of HNO3 + 100 ml of CH3OH
(methyl alcohol), etched by immersing for 15 seconds.
Required: A "neat" sketch
for the viewed microstructures.
1. Explain the reasons for the names of the cast iron types
2. The effect of the microstructure on the selection of the application
(graphite flakes or nodules)
3. List all the useful properties for the various families of cast
iron alloys.
--Use (some of) the following pictures (make sure to cite) and comment on them in your lab report
Kalpakjian, Serope. Manufacturing Process for Engineering Materials. Addison Wesley, 3rd Ed., 1997.
Smith, William F. . Principles of Materials Science and Engineering. McGraw Hill, 3rd Ed., 1996. (p. 128-132)
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